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No 5 (2024)

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Acoustic methods

Calculation of the DAC curve for images reconstructed by digital aperture focusing method

Bazulin A.E., Bazulin E.G., Vopilkin A.H., Korolev S.A., Romashkin S.V., Tikhonov D.S.

Abstract

The widespread introduction of antenna arrays into the practice of ultrasonic testing has made it possible to obtain images of reflectors using either phased array technology or digital aperture focusing (DFA) technology. However, many current regulatory documents regulating the rules for conducting ultrasonic non-destructive testing in the nuclear power industry, petrochemistry, gas industry, etc., require determining the equivalent dimensions of reflectors. The article proposes a method for calculating the DAF—DAC array to determine the diameter of an equivalent flat-bottomed hole (FBH) when analyzing an image. It was shown that it is more efficient to work not with the amplitude of the image, but with the integral amplitude. Numerical experiments have shown the accuracy of determining the diameter of the FBH of the order of ± 0.1 mm. In model experiments, the accuracy of determining the diameter of the FBH turned out to be modulo less than 0.2 mm.

Defektoskopiâ. 2024;(5):3-12
pages 3-12 views

Modeling of defects in ultrasonic flaw detection. Status and prospects

Mogilner L.Y., Syasko V.A., Shikhov A.I.

Abstract

In the introduction to the article four factors, which are most important for ensuring the accuracy of defect parameters measurements at ultrasonic inspection, are mentioned: parameters of artificial reflectors in samples, compliance of acoustic properties of material of tuning samples and controlled products, transient characteristics of electroacoustic paths, methodological features of measurements. The present article is devoted to the analysis of the first and partly fourth of listed factors. The review of reflectors, the use of which is regulated in various standards, is carried out. Advantages and disadvantages of flat-bottomed holes, segmental and angular reflectors (“notches”), lateral (BCO) and vertical cylindrical drills, grooves are noted. Taking into account the peculiarities of ultrasonic wave scattering, it is noted that artificial “reflectors” such as “grooves” and BCOs are used to adjust the parameters of modern diffraction control methods. It is recommended to expand the use of grooves, BCO and vertical drilling in the revision of standards governing the use of classical echo-methods. The estimation of accuracy of measurement of defects parameters, first of all — coordinates of crack tip, with application of modern digital methods of information processing at ultrasonic control is given. It is indicated that to increase the accuracy of measurements, to determine the position and orientation of cracks in welds, it is necessary to create a database of digital doubles of samples with artificial reflectors and products with real defects. The general scheme of quality control work execution is given, taking into account the use of standards (measures), digital models of artificial reflectors and digital twins of the control process to ensure the necessary detectability of defects and reliability of manual, automated and, potentially, automatic control.

Defektoskopiâ. 2024;(5):13-35
pages 13-35 views

Amplitude reconstruction of acoustic emission signals on the base of its mathematical modeling as a stochastic process

Berkovich V.N., Builo S.I., Builo B.I.

Abstract

The problem of random oscillations generated by inner defect within the neighborhood of the boundary of the elastic massive body under the pre-failure stage is considered. The investigation is based on results of the invariants’ method in acoustic emission (AE) theory consisting in the stability conditions of the mean of statistic distribution parameters of signal characteristics under the same pre-failure stage. The mathematical model of arising wave process of displacement oscillations in the massive body is constructed and the correctness of its using is studied. The problem in question is reduced to the investigation of a boundary integral equation in special stochastic process classes. The task of reconstructing from AE signals and describing the nature of the random process of defect radiation at the free boundary of the body is set. Some numerical are presented.

Defektoskopiâ. 2024;(5):36-48
pages 36-48 views

Radiation methods

Mathematical modeling of radiation transparencies in the countable implementation of the dual energy method based on analog amplitude analysis of original signals

Udod V.A., Vorobeychikov S.E., Osipov S.P.

Abstract

A mathematical model of radiation transparency in the computational implementation of the dual energy method based on analog discrimination of the original signals is given. The generalized mathematical model of radiation transparency in the analyzed implementation of the dual energy method is based on the analog separation of the initial electrical signals from the X-ray detector by amplitude into low-energy and high-energy signals with subsequent counting of these signals. Analog separation of the output signals of the X-ray detector by amplitude is carried out using a two-channel amplitude analyzer. The proposed model takes into account the maximum energy of X-ray photons, the energy threshold for separating signals into low-energy and high-energy signals, materials and sizes of radiation-sensitive detector elements, and parameters of control objects. The model can be used to conduct research on the influence of noise caused by the quantum nature of X-ray radiation on the quality of identification of the attenuating material, for example, by effective atomic number, in relation to the considered implementation of the dual energy method, as well as for a reasonable choice of parameters of the corresponding dual-energy digital radiography systems and X-ray computed tomography.

Defektoskopiâ. 2024;(5):49-60
pages 49-60 views

Thermal methods

Thermal nondestructive testing of cracks in turbine blades by using ultrasonic stimulation

Chulkov A.O., Vavilov V.P., Zhukov O.M.

Abstract

The results of nondestructive testing (NDT) of a turbine blade made of a heat resistant alloy with a ceramic coating were obtained by using ultrasonic infrared (IR) thermography. The purpose of the study was to determine possibilities of this NDT technique in detecting cracks in the blade and the coating. Image processing was performed by using principal component analysis, which allows to underline defect indications in IR images. The obtained test results were in a good accordance with the results obtained by means of penetrants with a considerably shorter inspection time. Potentials of IR ultrasonic thermography in the detection of “kissing: cracks and cracks located in difficult to reach sites was demonstrated.

Defektoskopiâ. 2024;(5):61-70
pages 61-70 views

Estimation of the time resistance of steel by the parameters of the harmonic spectrum of the remagnetization curve

Sokolov R.A., Muratov K.R.

Abstract

The paper presents the results of laboratory studies of structural steels. The possibility of application of complex parameters obtained on the basis of harmonic components of magnetic hysteresis loop for practical estimation of steel time resistance is shown. Determination of the value of the complex parameter is carried out by means of the method of separation of diagnoses in the feature space and the method of group accounting of arguments. Registration of magnetic hysteresis loops is carried out by means of magnetic structuroscope DIUS-1.15M. The weight coefficients of the influence of harmonic components on the value of the complex parameter were determined. The results of the study demonstrate the possibility of satisfactory estimation of the strength of steel by the value of the complex parameter.

Defektoskopiâ. 2024;(5):71-75
pages 71-75 views